Compared with five axis machining, six axis linkage machining can greatly shorten production time. Six axis linkage machining is Metrixal's biggest machining advantage. At present, Metrixal has 2 ultra large six axis machining centers that can provide six axis machining services.
6-axis linkage machining
6-axis milling machining
|
|
Metrixal Machine Equipment List
List of Testing Equipment
The maximum tolerance that Metrixal can achieve
|
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Why do our clients choose Metrixal?
Aluminum alloy
Aluminum is one of the most commonly used metals in mechanical processing due to its excellent strength to weight ratio, low cost, and recyclability.
Alloy:
AL5052-T651, AL6061-T651, AL 7075-T651, AL6082-T651...
Complete options:
A. Polishing, B. Grinding, C. Laser Carving, D. Sandblasting, E. Spray Painting, F. Coating, G. Anodizing, H. Hard Anodizing, I. Teflon Coating, J. Laser Marking, K. Silk Screen Printing, L. Silk Transfer Printing.
Brass is an easily machinable metal commonly used for various parts, including gears, lock components, fittings, and decorative applications.
Alloy:
Brass H59, Brass H62, Brass H59, Brass H62, Brass HA177-2, Brass HMn58-2, Brass HPB59-1, Brass HSn62-1
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Laser Marking, E. Screen Printing, F. Transfer Printing.
Brass
Bronze
Bronze is a high-strength alloy with excellent wear resistance and corrosion resistance due to its content of tin, iron, and zinc. Usually, the tin content is between 3% and 14%.
Alloy:
QSn-6-6-3
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Laser Marking, E. Screen Printing, F. Transfer Printing.
Copper
Copper has excellent conductivity and thermal conductivity, and is widely used in electrical applications.
Alloy:
T1¡¢T2¡¢T3¡¢TU1¡¢TU2b
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Laser Marking, E. Screen Printing, F. Transfer Printing.
Magnesium alloy
Magnesium alloy is a low-density high-strength alloy widely used in aviation, aerospace, transportation and other fields.
Alloy:
AZ31¡¢AZ41¡¢AZ61...
Complete options:
A. Polishing, B. Brushing, C. Sandblasting, D. Micro arc Oxidation
Stainless steel
Stainless steel is a high-strength alloy with high hardness, corrosion resistance, and rust resistance due to its chromium and carbon content.
Alloy:
201¡¢303¡¢304¡¢316¡¢410¡¢420¡¢17-4PH...
Complete options:
A. Polishing, B. Grinding, C. Vacuum Heat Treatment, D. Sandblasting, E. Spray Painting, F. Nitriding, G. Passivation, H. Galvanizing, J. Teflon, K. Titanium Coating, L. Laser Marking, M. Screen Printing, N. Transfer Printing.
Titanium alloy
Titanium alloy is a high-strength alloy with strong corrosion resistance and heat resistance, widely used in engine components, turbine blades, and medical equipment.
Alloy:
First grade, second grade, third grade, fourth grade, fifth grade
Complete options:
A. Polishing, B. Grinding, C. Brushing, D. Sandblasting, E. Laser Marking, F. Screen Printing, G. Transfer Printing.
Tool steel
Tool steel has high process properties such as hardness, strength, wear resistance, and sufficient toughness.
Alloy:
A2¡¢D2¡¢D3...
Complete options:
A. Polishing, B. Grinding, C. Nitriding, D. Sandblasting, E. Spray Painting, F. Radium Carving, H. Hard Anodizing, I. Passivation, J. Galvanizing, K. Chemical Nickel Plating, L. Chromium Plating, M. Blacking/Oxidation Black, O. Teflon, P. Titanium Coating, Q. PLC Coating, R. Laser Marking, S. Silk Screen Printing, T. Transfer Printing.
Zinc alloy
Zinc alloy is a low melting point alloy with good fluidity, easy to weld, brazing, and modify, widely used in the casting industry.
Alloy:
Z13001¡¢Z15001¡¢Z19001 ...
Complete options:
A. Polishing B. Grinding C. Sandblasting D. Nickel Plating E. Spray Painting
ABS
ABS is a low-cost plastic with excellent comprehensive performance, widely used in mechanical, electrical, automotive, aircraft and other fields.
Available colors:
natural color, black
Surface treatments available:
spray painting, sandblasting, silk screen printing, laser engraving
Acetal
Acetal is the raw material for polyoxymethylene.
Available colors:
white, black
Ceramics
Ceramics are highly brittle materials with high melting points, high hardness, high strength, good wear resistance and oxidation resistance, as well as good electrical insulation.
Optional color:
White
Delrin
Delrin is a POM material belonging to DuPont. Delrin has low friction, high stiffness, relatively high toughness, minimal elongation, and excellent dimensional accuracy.
Available colors:
white, black
HDPE
High density polyethylene (HDPE) has good resistance to acids, alkalis, and organic solvents, as well as excellent electrical insulation properties. It is widely used for plugs and seals.
Available colors:
black, white
Nylon
Nylon is a popular plastic with excellent resistance to friction and chemical wear, as well as good electrical insulation.
Available Nylon:
PA6, PA66
Available colors:
white, black, or other.
PC
Polycarbonate (PC) is one of the most commonly used plastics in manufacturing due to its heat resistance, impact resistance, and flame retardancy.
Available colors:
transparent, black, glossy
PE
Polyethylene (PE), acid and alkali resistant, with good electrical insulation properties. Widely used in injection molding and mechanical processing.
Available colors:
black, white
PEEK
Usually, PEEK is used for processing high-precision plastic parts. It has strong moisture resistance, wear resistance, chemical resistance, high temperature resistance, high electricity resistance, sunlight resistance, etc.
Available PEEK:
PEEK imported from Germany, PEEK imported from Japan
Available colors:
opaque beige
Acrylic
Acrylic or PMMA is a scratch resistant plastic material commonly used in cans, panels, and optical applications.
Available colors:
optically transparent, opaque
Polypropylene
Polypropylene (PP) is resistant to most solvents and chemicals, making it an excellent material for manufacturing laboratory equipment and containers for various applications. PP also provides good fatigue strength.
Color:
White (semi transparent or opaque)
Teflon
Polytetrafluoroethylene, commonly known as Teflon, is highly resistant to high temperatures and chemicals/solvents, and is also an excellent insulator. It is also a very smooth plastic, which makes it a good material for low friction applications such as bearings.
Available colors:
Black, White (opaque)
SLS Nylon
SLS (Selective Laser Sintering) nylon is a 3D printing process based on polyamide materials such as PA11 and PA12, achieved through laser sintering technology. Its characteristics include high precision, high toughness, and good mechanical properties, and it is widely used in industrial components, automotive lightweighting, medical devices, and other fields.
Oxidation
Painting
Electroplating
Other
Micro-arc oxidation
Applicable Materials
Aluminum, magnesium, titanium
Applicable Materials
Hard anodizing
Aluminium
Applicable Materials
Aluminium
Anodizing
Applicable Materials
Galvanizing
Steel, stainless steel, brass, bronze
Applicable Materials
Titanium coating
Stainless steel
Applicable Materials
Nickel plating
Aluminum, steel, stainless steel, brass, bronze, copper
Applicable Materials
Aluminum, steel, stainless steel, brass, bronze, copper
Chrome plating
Applicable Materials
Black zinc
Steel, stainless steel, brass, bronze
Applicable Materials
Teflon coating
Aluminum, steel, stainless steel
Applicable Materials
Spray painting
Aluminum, steel, stainless steel ABS
Applicable Materials
Aluminum, steel, stainless steel ABS
Powder Painting
Applicable Materials
Screen printing
Aluminum, steel, stainless steel, brass, bronze, copper, titanium, magnesium ABS¡¢HDPE¡¢ Nylon PC¡¢POM¡¢PMMA¡¢PTFE
Applicable Materials
Sandblasting
Aluminum, steel, stainless steel, brass, bronze, copper, titanium, magnesium ABS¡¢HDPE¡¢ Nylon PC¡¢POM¡¢PMMA¡¢PTFE
Applicable Materials
Polishing
Aluminum, stainless steel, brass
Applicable Materials
Passivation
Steel, stainless steel, brass
Applicable Materials
Laser Marking
Aluminum, steel, stainless steel, brass, bronze, copper, titanium, magnesium ABS¡¢HDPE¡¢ Nylon PC¡¢POM¡¢PMMA¡¢PTFE
Applicable Materials
Transfer printing
Stainless steel, coated metal ABS¡¢PE¡¢PP
Applicable Materials
Grinding
Aluminum, stainless steel, brass
Applicable Materials
DLC coating
Steel
Applicable Materials
Paint
Aluminum, stainless steel, brass
Applicable Materials
Blacking/Oxidation black
Steel, stainless steel
|
|
|||||||||||||||||||||||||||||
|
|
|||||||||||||||||||||||||||||
Metal parts
Plastic parts
Traditionally, simultaneous processing of 6 axes means that all 6 axes can be processed simultaneously. The six axis linkage machining we are referring to is based on the five axis linkage machining. It is a compact MASTER with a combination of turning and milling machining and a new ultra compact patented turning and milling spindle. This machine tool can provide full machining of 6 surfaces, with a spindle that can reach up to 700nm and can be optionally equipped with a counter spindle. In this way, the machine tool can provide 6-axis linkage machining.
Feature
Complex turning and milling operations with ultra compact turning/milling spindles and up to 20000 rpm
¡ñ Turning and milling spindle compactMASTER 12000 rpm, 22 kW, and 120 Nm
¡ñ ¡À 100mm y-stroke, used for external processing
¡ñ B-axis rotation range ¡À 110 ¡ã, maximum flexibility
The shortest time for clamping disc and chain knife magazines
¡ñA disk library with 24 standard tools
¡ñChain knife magazine with 48 or 80 options
¡ñ Tool length 300mm, 125mm
6-sided full machining, spindle can reach up to 700nm, optional anti spindle
¡ñ Integrated spindle driver, up to 700nm, maximum cutting performance
¡ñThe spindle has the ability to operate at 6000 revolutions per minute, with 170 nanometer and 51 millimeter rods as options
Precision
¡ñAccuracy within ¦Ì m range
¡ñPositioning accuracy<6 ¦Ì m, repeatability<2 ¦Ì m
¡ñLinear scale on the linear axis of the column (X1/Y1/Z1)
¡ñ Z3 optional linear scale (spindle/tailstock)
¡ñLiquid cooled spindle and cooled X -/Y -/z motor
Five axis linkage machining
Feature
Five axis interpolation of free-form surfaces with main and inverse axes
Using interpolation b-axis turning and milling
Program 5-axis motion through the customer's CAD/CAM system
An intelligent forward-looking function for a continuous process
Advantage
High surface quality and transitional thermal compensation
Machine calibrated to half tolerance
