Silicone mold
CNC (5-axis machining)
3D printing (SLS nylon)
Plastic injection molding
Silicone resin molding is a commonly used solution for rapid prototyping of plastics. Compared to other solutions, silicone molding is very fast, cost-effective, and has a very low failure rate. A silicone mold can produce approximately 20 samples. Suitable materials include ABS, PP, PC, PMMA, POM, soft rubber, silicone rubber, heat-resistant materials, and other silicone molding process steps. a. Prototype<br/>Before making silicone molds, a prototype needs to be made first. The prototype can be processed using CNC machining, and the material can be ordinary materials such as ABS. B. Production of silicone molds. Wait for about 8 hours to dry, then cut the silicone mold and take out the prototype. At this point, the silicone mold is ready. C. Inject<br/>. The performance of silicone molds is about 20 times higher.
Numerical control machining technology is very mature and has been widely used in metal rapid prototyping. The appearance and precision of CNC rapid prototyping are great, which is the advantage of common plastic rapid prototyping CNC rapid prototyping. The information expressed in the drawings can be accurately reflected through CNC. At the same time, the appearance quality of CNC prototypes is very high, especially after surface treatment such as painting or silk screen printing. The products of CNC rapid prototyping technology will be more attractive than those manufactured by molds. Therefore, CNC rapid prototyping technology is becoming increasingly popular in rapid prototyping technology. Kesu Hardware has rich experience in CNC machining, especially in 3+2 machining and 5-axis machining, which can provide great help for CNC rapid prototyping services.
3D printing is a very popular plastic rapid prototyping method. This technology is based on digital model files and uses adhesive plastic powder as material to print and construct structures layer by layer. 3D printing is achieved through digital technology material printers. There are many different techniques or methods for 3D printing technology, such as SLA, SLS, MJF, etc. The difference between them lies in the available materials and the way layers are built when creating components. 3D printing materials: nylon (white), resin, ABS, PC¡£ rubber, etc.
Plastic injection molding is a very popular method for large-scale production of plastic parts, and rubber injection and plastic injection will be used for products. Injection molding machine is the main molding equipment that uses plastic molds to process plastic products into various shapes. Injection molding is achieved through injection molding machines and molds.
ABS
ABS is a low-cost plastic with excellent comprehensive performance, widely used in mechanical, electrical, automotive, aircraft and other fields.
Available colors:
natural color, black
Surface treatments available:
spray painting, sandblasting, silk screen printing, laser engraving
Acetal
Acetal is the raw material for polyoxymethylene.
Available colors:
white, black
Ceramics
Ceramics are highly brittle materials with high melting points, high hardness, high strength, good wear resistance and oxidation resistance, as well as good electrical insulation.
Optional color:
White
Delrin
Delrin is a POM material belonging to DuPont. Delrin has low friction, high stiffness, relatively high toughness, minimal elongation, and excellent dimensional accuracy.
Available colors:
white, black
HDPE
High density polyethylene (HDPE) has good resistance to acids, alkalis, and organic solvents, as well as excellent electrical insulation properties. It is widely used for plugs and seals.
Available colors:
black, white
Nylon
Nylon is a popular plastic with excellent resistance to friction and chemical wear, as well as good electrical insulation.
Available Nylon:
PA6, PA66
Available colors:
white, black, or other.
PC
Polycarbonate (PC) is one of the most commonly used plastics in manufacturing due to its heat resistance, impact resistance, and flame retardancy.
Available colors:
transparent, black, glossy
PE
Polyethylene (PE), acid and alkali resistant, with good electrical insulation properties. Widely used in injection molding and mechanical processing.
Available colors:
black, white
PEEK
Usually, PEEK is used for processing high-precision plastic parts. It has strong moisture resistance, wear resistance, chemical resistance, high temperature resistance, high electricity resistance, sunlight resistance, etc.
Available PEEK:
PEEK imported from Germany, PEEK imported from Japan
Available colors:
opaque beige
Acrylic
Acrylic or PMMA is a scratch resistant plastic material commonly used in cans, panels, and optical applications.
Available colors:
optically transparent, opaque
Polypropylene
Polypropylene (PP) is resistant to most solvents and chemicals, making it an excellent material for manufacturing laboratory equipment and containers for various applications. PP also provides good fatigue strength.
Color:
White (semi transparent or opaque)
Teflon
Polytetrafluoroethylene, commonly known as Teflon, is highly resistant to high temperatures and chemicals/solvents, and is also an excellent insulator. It is also a very smooth plastic, which makes it a good material for low friction applications such as bearings.
Available colors:
Black, White (opaque)
SLS Nylon
SLS (Selective Laser Sintering) nylon is a 3D printing process based on polyamide materials such as PA11 and PA12, achieved through laser sintering technology. Its characteristics include high precision, high toughness, and good mechanical properties, and it is widely used in industrial components, automotive lightweighting, medical devices, and other fields.
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